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The first thing I
did was to figure out just how much I wanted to trim off the top. For me it was
2". Then I took a string and tied it to a sharpie felt marker about an inch from
the point. Then I held the string in the middle of the bar and the marker 2"
down from the top, then moved the marker to the left side edge, then held my
string straight while I moved across the face of the windscreen to the right
side. It makes a nice arch this way. Then using the mark as a guide, I applied
duct tape to cover my mark, and also another strip above and below, plus for
added measure, I also did the same on the back side. Then I remarked my
line with the string amd marker pen. I then rolled the bike outside and let
the sun warm up the plastic for a couple of hours. I then used a metal cutting
blade in my sabre saw, and proceeded to cut making sure I kept a snug fit
between my sabre saw table and the plastic. I just took my time and it worked
out just great. I stripped off the duct tape and then used a medium course file
to dress it down, and finished off the edge treatment with 180 grit sand paper.
The one suggestion that I feel was a great idea, was to use the duct tape
instead of masking tape because it's stronger. Another thing I think is
important and that is that the plastic should be warm. There are two things that
I think would induce a crack, and one is the plastic being too cold, and also if
the windscreen is a older model. I think maybe after time, that with the sun
beating on the plastic, it may become somewhat brittle. Mine is a year old, so
maybe that also helped in getting by without a crack.AND, maybe a little luck
wouldn't hurt either <G>
Krazbob &
Barb
VROC #7489 '01 1500 Classic FI '95 VN800A Carson City, Nevada |